PRODUCED WATER TREATMENT

Key Message

E&P companies that are open to implement innovative approaches for water reuse will benefit from very positive impacts. Not only will they be more committed with sustainability and improve the public perception, but their profitability will increase by means of the reduced fresh water consumption and lower disposal cost.

Direct UF for produced water treatment

Berghof tubular UF is a barrier for oil, suspended and colloidal matter, and bacteria. And what is more important, even under spikes in the produced water characteristics the effluent quality is consistent 100% of the time. The ultrafiltration system is typically implemented after the primary treatment for bulk oil removal with CPI, hydro cyclone, flotation and allows removing the emulsified oil without using chemicals.

Our external UF systems for oily wastewater treatment are based on backwashable 5 mm membranes. The crossflow operation, together with the implementation of advanced and automated fouling control strategies, such as backwash, and CEB, allows the most stable and reliable operation in a compact system and with minimum chemical consumption.

Produced water treatment - the process

Oil generally comes out of the well mixed with water and some amounts of gas. The water stream generated in the 3-phase separator is the so-called produced water: a complex oily wastewater that requires treatment before disposal. There are several technologies for removing the free and dispersed oil: coalescent plate interceptor (CPI), hydrocyclones and flotation are the most applied ones. Afterwards, the tubular ultrafiltration removes the emulsified oil and produces a superior quality effluent, free of oil, particles and bacteria. This permeate can be directly re-injected into the reservoir for pressure maintenance or enhanced oil recovery (EOR). Alternatively, it can be further treated with RO for removing the dissolved pollutants before disposal into water bodies.

Produced water treatment PFD

Manufactured in Germany

5/5

Made in a state-of-the art LEAN-production facility, with highly-trained production personnel and materials of the highest quality.

 

With 50 years of experience and more than 2.000 project references across the globe, Berghof Membranes is the leading manufacturer of high quality tubular membranes.  

Tubular UF Membrane Modules

To prevent fouling and clogging, Berghof Membranes developed its line of robust tubular UF (ultrafiltration) membrane modules based on inside-out crossflow filtration. 

 

 

Membrane Skid systems

Berghof Membranes developed B-SMART®, a customizable external membrane filtration system that can be designed with various features and functionalities. 

 

 

Pilot systems & Lab testing

Bridging the gap between lab-scale testing and manufacturing. Our team of experts gives you the confidence to apply the technology for your specific wastewater challenges.

 

 

B-CARE® Service and Support

The B-CARE® program is an end-to-end comprehensive program developed to support our OEM partners from the piloting/engineering phase to operational system monitoring.

 

 

Case Studies

Our projects

50 years of experience and more than 2.000 project references across the globe.

AnMBR | Dairy Industry

A dairy processor in Richland County, Wisconsin needed to find an efficient process to generate electricity and heat from their wastewater and to further treat anaerobic industrial wastewater.

>> Read more

wastewater system food and beverage

MBR | Food & Beverages

In order to meet the increasing demand, Holland Malt has decided to double its
malting capacity. For this the company needed high-quality permeate to reuse for production.

>> Read more

recovery of valuable material metal and mining

Direct UF | Titanium Recovery

Our OEM-Partner needed to design a robust and adaptable UF system that could keep up with the high-solid streams and conditions of this demanding process while minimizing OPEX and fouling. 

>> Read more

Think outside the box

When it comes to membrane filtration, think outside the box and contact Berghof Membranes today.

More than just a membrane supplier

Contact Berghof Membranes

Get in touch today

Location

International Sales Office:
Agora 4, 8934 CJ Leeuwarden, 
The Netherlands

Contact Us

Phone : + 31 (0)58 8100 110

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