Automotive Industry | MBR Wastewater Treatment

Project Details

Location: Turkey
OEM Partner: Ovivo Water GmbH
Product: B-SMARTTM
Produced permeate: 740 m3/day
COD influent: 1.000 – 1.500 mg/L
Membrane: 8 mm PVDF, backwashable

Project Overview

Ovivo Water was contracted to design a wastewater treatment system for a large tractor manufacturer in Turkey. The factory produces two wastewater streams: (1) industrial wastewater containing oil and metals with a high COD concentration, and (2) common wastewater stream containing high levels of organic matter from the factory‘s 3.000 employees. The volume and strength of the combined wastewater vary considerably from day to day.

The Challenge

The tractor factory produces varying qualities of wastewater, generated by the multiple production processes:

  • Paint shop
  • Transmission
  • Assembling line
  • Lathe tools machine
  • Sewage from employee facilities

Ovivo Water worked with Berghof Membranes to develop an efficient and cost-effective system that could handle the challenging feed streams that varied in both volume and quality. Of course, the system needed to be robust enough to handle the high-strength wastewater, concentrate the waste matter to a level suitable for discharge, and produce permeate suitable for partial reuse in the factory.

Physical chemical treatment plant
Physical chemical treatment plant

The Berghof Membranes Solution

With 50 years of experience in tubular PVDF membrane technology and industrial effluent treatment, Berghof Membranes has developed a compact external MBR treatment technology, called B-SMARTTM, that adapts to the varying volume ofwastewater in the tractor factory. The two initial wastewater streams are pretreated separately:

  • The industrial stream is pretreated with a complete physical chemical treatment to remove oils and heavy metals.
  • The sewage stream first passes through a strainer to remove large coarse solids, then through a filter to separate fibers and smaller particles, and then the final stage to remove oils and grease.

The two streams are then mixed and sent to the membrane bioreactor (MBR) in order to reduce the organic load of the wastewater. A portion of the permeate is re-used for the internal facilities of the factory, and the rest is discharged directly to the municipality.

The B-SMARTTM external MBR achieves a complete retention of the biomass in the aerobic reactor and delivers significant improvement of the digestion process. This advanced technology features an intelligent combination of variable crossflow velocity, backwashing, chemicalenhanced backwash and cleaning-in-place (CIP).

The software analyzes the system in real-time and automatically adjusts the parameters based on the conditions of the feed stream, ensuring smooth and continuous operation.

Customer benefits

  • Small footprint
  • Fully automated operation
  • Robust and compact
  • Good scaling control
  • Superior effluent quality for discharge to municipality
  • Complete retention of the biomass
  • Easy cleaning and maintenance
  • Improved digestion process
For a challenging feed stream that varied in both volume and quality, the self-regulating B-SMART external MBR system from Berghof Membranes proved to be a suitable and innovative solution.

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