Home » Case Studies » Automotive Industry | MBR Wastewater Treatment
Location: Turkey
OEM Partner: Ovivo Water GmbH
Product: B-SMARTTM
Produced permeate: 740 m3/day
COD influent: 1.000 – 1.500 mg/L
Membrane: 8 mm PVDF, backwashable
The tractor factory produces varying qualities of wastewater, generated by the multiple production processes:
Ovivo Water worked with Berghof Membranes to develop an efficient and cost-effective system that could handle the challenging feed streams that varied in both volume and quality. Of course, the system needed to be robust enough to handle the high-strength wastewater, concentrate the waste matter to a level suitable for discharge, and produce permeate suitable for partial reuse in the factory.

With 50 years of experience in tubular PVDF membrane technology and industrial effluent treatment, Berghof Membranes has developed a compact external MBR treatment technology, called B-SMARTTM, that adapts to the varying volume ofwastewater in the tractor factory. The two initial wastewater streams are pretreated separately:
The two streams are then mixed and sent to the membrane bioreactor (MBR) in order to reduce the organic load of the wastewater. A portion of the permeate is re-used for the internal facilities of the factory, and the rest is discharged directly to the municipality.
The B-SMARTTM external MBR achieves a complete retention of the biomass in the aerobic reactor and delivers significant improvement of the digestion process. This advanced technology features an intelligent combination of variable crossflow velocity, backwashing, chemicalenhanced backwash and cleaning-in-place (CIP).
The software analyzes the system in real-time and automatically adjusts the parameters based on the conditions of the feed stream, ensuring smooth and continuous operation.

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